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Water Immsersion Heaters

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Water Immsersion Heating Elements

Electric Water Heaters Delhi India

Water Immsersion Heaters



Description:

Water immersion heaters are used to heat liquids by immersing a heating element directly into the fluid. They are commonly used in various applications such as industrial processes, commercial water heating, domestic geysers and appliances, laboratory settings. They are mounted on the water surfaces with the heating coils plunged directly into the water to the area that is to be heated. They allow for rapid convective heat transfer, accurate control of temperature, and consistent diffusion of thermal energy throughout the water body.

Material of Construction :

Water immersion heaters typically consist of a heating element enclosed in a protective sheath made of materials such as stainless steel, copper, or Incoloy. The heating element can be made of various materials including nickel-chromium alloys (Nichrome) or other resistance wires. Water immersion heaters are made up of a heating coil wrapped within a highly resistant sheath mainly Copper,stainless steel or Incoloy or other related metals such as titanium that have a high degree of resistance to corrosion by water and various other fluids.

Types:
  • - Screw Plug Immersion Heaters: These heaters are designed to be screwed directly into a threaded opening in a tank or vessel.
  • - Flanged Immersion Heaters: These heaters are mounted on a flange that can be welded or bolted onto the tank or vessel.
  • - Over-the-Side Immersion Heaters: These heaters are designed to be suspended over the side of a tank, making them suitable for applications where direct immersion is not feasible.
  • - Circulation Heaters: These heaters have an internal circulation system to ensure even heating of the fluid.

Specification of widely used Industrial Water Immersion Heaters.
Wattage Voltage Depth of Immersion (mm) No. of Rods Flange Size (inches)
2000 230V 220 mm 1 1¼” BSPP
2000 230V 220 mm 2 1¼” BSPP
3000 230V 280 mm 1 1¼” BSPP
3000 230V 220 mm 2 1¼” BSPP
3000 230/415V 220 mm 3 1½” BSPP
4000 230/415V 260 mm 3 1½” BSPP
4000 230/415V 260 mm 3 2” BSPP
5000 230/415V 320 mm 3 2” BSPP
6000 230/415V 380 mm 3 2” BSPP
9000 230/415V 500 mm 3 2” BSPP

Applications:
  • - Industrial Processes: Water immersion heaters are commonly used in industrial processes such as oil and gas, chemical processing, food and beverage, and pharmaceutical industries.
  • - Domestic Water Heating: They are used in water heaters for homes and buildings.
  • - Laboratory Use: Immersion heaters are employed in laboratories for heating baths and other applications requiring precise temperature control.
  • - Aquaculture and Agriculture: They are used for heating water in fish tanks, livestock troughs, and irrigation systems.


Advantages:

Water immersion heaters are extremely versatile when it comes to heating water in a wide range of industries including heating water for industrial processes, sanitizing equipment used in food production processes, temperature control in scientific experiments and other usages that may require hot water.

Water immersion heaters maintain an ideal temperature. Smart control technologies including thermostats, thermocouples, and digital controllers make it easier for operators to set and regulate the specific water temperature thus leading to high performance and energy saving.

Water immersion heaters are also very versatile depending on client needs due to the fact that they come in a variety of styles and sizes. This is due to differences in their sizes, wattages as well as configurations. These can handle different volumes of water which may be for a small portable laboratory application or for a production line heat treatment furnace. The engineers at Deep Enterprises can build it specifically as per your requirements.

The Water immersion heaters do not necessitate much installation and the maintenance checklist is also very lean, resulting in minimal breakdowns and low operational expenses. These have heavy-duty types of valves that offer a long service since they can never fail in any environmental or water conditions. These are energy efficient, thus enabling business entities and occupants of homes to minimize the usage of energy which therefore leads to inexpensive energy bills.


Considerations:
  • - Material compatibility with the fluid being heated.
  • - Proper sizing and placement to ensure efficient heating.
  • - Safety measures to prevent overheating and electrical hazards.
  • - Environmental factors such as corrosion resistance in corrosive environments.

Water immersion heaters are critical and essential system components in many industries, commercial enterprises and homes, where accurate and efficient heating of water is required. Our industrial immersion water heaters are in full compliance with international quality standard and are available at competitive prices. Here's an overview of water immersion heaters: